More efficiency thanks to rational processes

The markets of the future demand further optimisation of installation times. To rationalise the crimping processes, increasing automation of the individual steps is required. With the intelligent combination of versatility and functionality, our machines enable the efficient processing of conductor materials. Get to know our automatic machines for professional and efficient cable assembly and processing.

Your benefits at a glance

Increased efficiency due to automation

Increased efficiency due to automation

The use of automatic machines for cable assembly shortens processing times and thus contributes to a general increase in panel building efficiency.

Robustness and superior service life

Robustness and superior service life

High-quality metal components make our automatic machines more robust. This extends the maintenance intervals and the entire service life.

Precision and repeat accuracy

Precision and repeat accuracy

Our stripping machines achieve a constant performance, even with different insulation materials. Our cutting machines ensure consistent cutting quality and dimensional accuracy of all processed conductors.

Product innovations

Structured picking

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The assisted workstation for efficient mounting rail assembly

RailAssist

RailAssist assists with the assembly of mounting rails. It streamlines picking, makes components immediately locatable in the material trolley and guides users step by step through the assembly process. This allows faster and safer work. Especially small and medium-sized control cabinet manufacturers standardise workflows, deploy temporary staff effectively and shorten training times. RailAssist reduces labour costs and actively prevents assembly errors, time losses and customer complaints, even with small batch sizes. It suits applications in control cabinet and mechanical engineering.

  • Guided installation
  • Fast order picking
  • Short training period
  • Error reduction

Mounting rail cutting tool: Klippon® Automated RailCutter

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Automatically, quickly and precisely cut DIN rails to size

Klippon® Automated RailCutter

Panel builders have to match rails precisely to mounting plate of the control cabinet. The Klippon® Automated RailCutter cuts DIN rails to size and labels them automatically. The RailCutter draws the necessary data from eCAD or from the WMC; it does not need to be operated manually. The cut is fast and precise. The RailCutter is an extension of the Klippon® Automated RailAssembler and the only fully automatic machine that cuts DIN rails to size.

  • Cost-efficient in the long term
  • High flexibility & data consistency
  • Conserving raw materials
  • Maximum transparency
  • Minimised set-up times

Highlights: Automatic machines

Our automatic machines product range

Product group overview

Cutting machines

Depending on the model, our automatic cutting machines cut single and fine stranded conductors, flat cables, round cables as well as insulating tubes and tubes to length under microprocessor control. At the same time, they impress with their precise operation and ease of use.

  • Excellent repeat accuracy
  • Controllable contact pressure on the drive rollers
  • Electric drive
  • Cutting orders can be managed by PC
  • Removable hand-held operator device for entering the individual cutting orders

Stripping machines

Our electrically-operated automatic stripping machines enable precision stripping of conductors with different types of insulation. The automatic adjustment to the respective wire cross-section and simple operation offer a high degree of user-friendliness.

  • Fast and efficient automatic stripping of individual wires
  • Designed for various wire cross-sections (PS 6.0: 0.5 to 6 mm²; PS 16.0: 2.5 to 16 mm²)
  • Infinitely variable adjustment of the wire cross-sections – no requirement to change tools
  • Continuous adjustment of the stripping and insulation pull-off length of between 3 and 20 mm
  • Partial stripping function

Stripping and crimping machines

Our new generation of stripping and crimping machines is equipped with an all-purpose adjustable stripping unit and a user-friendly touch screen display. They succeed with fast operation, extended maintenance intervals and long service life.

  • More efficient due to fewer work steps
  • Stripping and crimping of conductors in a single step
  • Quick adjustment to the required cross-section range
  • Electric / pneumatic drive and full electronic control
  • Change of tools not necessary, hence time-saving and efficient processing

Wire Processing Center

The Weidmüller Wire Processing Center (WPC) addresses exactly these issues. The software-controlled, semi-automated cable assembly accelerates the production process considerably and at the same time ensures the highest quality standards.

  • Multiple input options for CAE data
  • Optimal processing of a wide variety of assembly tasks
  • Optimal integration into manufacturing processes
  • Reliable replenishment with wire end ferrules and markers
  • Optimal process reliability

Klippon® Automated RailAssembler

The Klippon® Automated RailAssembler enables fully automated assembly of terminal strips. In combination with the Weidmüller Configurator (WMC), the use of the automated system eliminates the need for picking, assigning and positioning individual terminal blocks in the production process. In this way, time savings of up to 60% can be achieved during regular assembly. In unmanned operation, the value can be even more significant.

  • Up to 60% time savings in the assembly of terminal strips in regular production
  • Additional time savings of up to 7 hours due to unmanned operation
  • Avoidance of incorrect assembly by using eCAD data from the Weidmüller Configurator
  • Easy handling due to universal magazines

Handling videos machines

Handling videos machines

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Via this YouTube Playlist you can find many handling videos to find out more about the function of our high-quality machines.

Downloads

The perfect complement